Make : HARLEY DAVIDSON Model : FXS1200 Year : 1978
Build Dates : 19780601 - 19780601
NHTSA Campaign ID Number : 78V159000
Date Owners Notified: 19780811 Date Received by ODI: 19780719 Date Added to Database: 19791012
Manufacturer(s) Involved: HARLEY-DAVIDSON MOTOR CO.
Manufacturer(s) Responsible for the Recall: HARLEY-DAVIDSON MOTOR COMPANY
Manufacturer Campaign Number:
Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER
Potential Number of Units Affected: 342
Summary of the Safety Concern:
      THE INVOLVED MOTORCYCLES WERE MANUFACTURED WITH FRONT BRAKE MASTER CYLINDERS IN WHICH THE PLUNGER PISTON BORE DIAMETER WAS HONED .015 INCHES OVER MAXIMUM SPECIFICATIONS. THIS OVERSIZED BORE RESULTS IN A POOR FIT BETWEEN THE ELASTOMERIC PISTON CUP AND THE CYLINDER BORE, WHICH ALLOWS FLUID LEAKAGE FROM THE HYDRAULIC SYSTEM.
Consequence:
     
Remedy:
      DEALER WILL INSPECT AND, IF NECESSARY, REPLACE THE FRONT BRAKE MASTER CYLINDER ASSEMBLY AT NO COST TO OWNER.
Report Initiator: MFR Vehicles Report
Regulation Part Number: Federal Motor Vehicle Safety Standard Number:
Notes:
      CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATIONS AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).



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